Showing posts with label tuning. Show all posts
Showing posts with label tuning. Show all posts

Thursday, November 1, 2012

Buddy Club DC5 touring car track support by Brewed Motors


Over the last 3 months a handful of Brewed employee's have been hard at work on an extra special project for an extra special customer racing a Honda DC5 in multiple Asian touring car series's. Late August Brewed was contacted by Buddy Club Thailand in Bangkok. Buddy Club's request was simple; it was time to get competitive in the Thailand Super 2000 touring car series.

Click here for Brewed Motors Track Support services.



By the time the Buddy Club dc5 graced the presents of the first brewed employee its condition was a far cry from its glorious days of international racing with Buddy Club.
(The history of this car is a bit foggy at best but I would like to share everything we were told about the car and it's adventurous life of racing.)

Click here for details on ECU tuning options



The dc5 arrived in Thailand 5+ years ago to be used at the circuit. When the car first arrived it was in tip top shape and putting down some great lap times. Unfortunately after a few events and a small front end collision things went downhill fast, it was obvious a professional team would be needed to maintain the car in order to be competitive, which is where Brewed comes in. Buddy Club has always been a great help with our shop projects in the past so we were delighted to return the favor helping out with the DC5!

3 weeks before the season’s first event I personally had the pleasure putting my hands on and inside the dc5. Upon first inspection it was clear we had a bit of work to do before the first race.



Here is the quick list of everything addressed before that first event.

Engine harness
Intake
Exhaust
Cooling system
Suspension (lots of love needed here)
Ecu tuning
Corner balance
Alignment



Driver Mr. Som Chai
JDM DC5 type R integra
2.0L high compression NA K20
Buddy Club racing spec EVO dampers
Brewed Tuned DTA Fast S60 ECU
Brewed engine harness
Custom VE hybrid carbon intake with front ducting
Custom VE front Aero (diffuser, under body and canards)
Buddy club wide body kit
Buddy club wheels 17x9  (many models and offsets used)
X-trac 6sp sequential 416 gear box
Custom VE control arms
Custom VE rear DC5 camber arms




Of course here is some of the media from the first event ;)



The 3 day event consisted of; Friday qualifying (15min open track, fastest lap) Saturday 20 lap main event with grid start (first across the finish line) and Sunday's 20 lap main event with rolling start. (we got rained out on Sunday)

Qualifying went smooth, car ran great and the driver only had a few minor set up requests. It was great to look around the pit and see smiles painted on everyone's faces with the car ready for more action.
Lap times in the super 2000 class range from 1:06.xx to 1:15.xx on the dry so the 20 lap race goes about 25-30 min depending on caution laps. (haha funny to even mention the word caution)  The race for 1st and 2nd is really between 2 professional Thai drivers running in the 1:06.xx range there is usually a 1.5+ second gap to 3rd place which is where most the pack sits. I expect we will be able to push this car into the 1:07.xx range with the new suspension, aero and engine.

On Saturday we found ourselves on the starting grid in 15th position (I seem to recall 27 cars qualified). The car was ready, the driver was feeling good and the track was begging for some wheel to wheel racing. Cars lined up on the grid, umbrella girls providing ample shade from the Thai sun what more could you ask for? Officials clear the track, engines start, lights go red and the engines come to life with anticipation for the GREEN. Unfortunately we did not have the best start but we were able to hold a good position. Once on the track with tires warmed up the fun begins. These guys drive with a lot of passion and don’t seem to be worried about a little contact here and there. (Check out the you tube video to see what I’m talking about.) By the end of the race we had managed to climb our way up to 5th place resulting in a bit of podium time for the driver. Although 5th is far from 1st the driver/owner was simply delighted at how well the car was running as well as hungry for more!
Many more updates coming soon, plenty more racing this season!



BIG Thanks goes out to:
Buddy Club
Driver : Mr. Som Chai
AAI
Team dynamics
Kuroki Racing
Vattana
And of course without the team of mechanics and translators non of this would be possible.








After a little fender bender...



Friday, April 20, 2012

BMW E30 SR20DET swap Brewed Thailand Circuit toy


Thailand is home to a very unique “tuner” scene, with an endless supply of JDM engines and parts available every swap you can imagine happens  in this great land. 2jz powered big body VIP Benz and Bimmers, 1uz American muscle cars, SR20det Miata’s to name just a few.

Models, cars Thailand Flush Style



A dream land with secret hidden circuits tucked away in the mountains that can be privately rented out for the for less than $100 usd per day. This is a great place to be if you have a car and want to get some cheap seat time.



I quickly realized that if I am going to be living here for more than 6 months dealing with parts, builds, engines and tuning projects for customers I’m going to have to build my own car, there is simply no way around it! I rather quickly found myself scouting for a clean BMW E30 chassis, something simple, light weight, RWD and a bit classy. With such a small car the SR20DET was the obvious engine choice, readily available and easily able to put out 400-500 whp which will be more than enough for this 2200 lb go cart.

The build is only now in its infancy, much more to come… 

Just cleaning up the interior and some chassis wiring.



Still running E30 flca for now, E46 control arms cleared customs 4/20/12 after a long Thai new year celebration. E36 non M steering rack E36 tie rods inner/outer. 
OEM Nissan GT-R IC 
Sparco Prodrive seat (old school used WRC seat from Japan)



Deep dish steering wheel and BC Sports Coilovers 


Parts from America are also on the way, hopefully they make it through customs MUCH faster than the control arms.
Speed density conversion
Anti lag hardware
Bushings
Medium case e30 output shafts (currently have small diff)
Injector Dynamics 1000cc injectors Injector Dynamics Sale
Bosch 044 fuel pump AEM intank e85 340lph pump
Copper core NGK BKR7e’s
AEM smart coil (anti lag)

ID 1000cc injectors and AEM smart coil modeling before they find their new home on the SR


This will be a  basic 400 torque 400 whp set up all said and done, in a 2200 lb car it’s gonna be a good time. I will be using E85 as it  is some what common over here.  LPG  aka natural gas however is VERY cheap with gas stations everywhere. We will soon be doing some testing on a new High pressure liquid natural gas injection system. Better fuel economy and power output.
Many more updates to come.

Recently cut out the front radiator support, fabrication for some tube chassis influenced mods just around the corner.

Front Tube Chassis
















BMW Bucket seat mount



Prototype rear diffuser by Velocity Element

Early test fitment, still need to remove a good amount or rear bumper to get things working properly.







Monday, September 12, 2011

Japanese Classic Car Show

Soo what better thing to do to unwind after a 14 hour journey from Eureka, CA to Los Angeles than attend the Japanese Classic Car Show in Long Beach. The amount of clean classics at the show was like nothing I had seen before. It made me wish that I had the Datsun 510, maybe next year though! Anyway here are some of the more memorable rides from the show. Enjoy!

Toyota AE86 Corolla race car with a very nice turbo setup.

How cool would this slammed Toyota Hilux be as a shop truck!

One of my favorites from the show. Nissan Skyline with an extremely clean RB with ITBs.
Another RB Skyline, this time with 4 doors, with a very interesting intercooler setup.
There were no less than 3 cars with the infamously impossible to get S20 motor.
Another beautiful AE86, this time Honda powered with an F20
Old meets new Toyota super cars, the classic 2000GT

  and the Lexus LFA

Some bosozuku styled Toyotas. These were truly a sight to be seen. The one on the right had a sunroof that was taped on, and the seats barely retained any of the original material besides the padding.

A few of the 510s

And of course the Zs

To top it all off Mazda came out with a few of there race cars from back in the day. The 787B was the only Mazda to win the 24 hours of Le Mans, and the only rotory powered car to do so. After its win, because it was so dominant, rotory motors were banned from the race.
Those were my highlights of the show, but only a portion of the cars that were in attendance and very few of the pictures that were taken. For the rest of the album click the link below.

https://picasaweb.google.com/brewedmotorsports/JapaneseClassicCarShow2011?authuser=0&feat=directlink