Showing posts with label turbo. Show all posts
Showing posts with label turbo. Show all posts

Tuesday, July 10, 2012

Turbo Anti Lag system aka ALS


Anti lag has become a great option for eliminating turbo lag on any turbocharged car in all forms of motorsports. We here at Brewed Motorsports uses ALS in every last one of our  turbocharged engines. Drag racer applications use anti lag to make power when they launch the car, rally cars use another form of anti lag to keep the turbo spooled while lifting off the throttle and now even drift cars are using a “rally style” anti lag option.  Most aftermarket ECU’s as well as factory ECU tuning options are now available with a simple drag style anti lag.




Anti lag systems work by creating heat and pressure in the exhaust system pre turbo. This can be accomplished in few different ways but is most commonly do to air and fuel igniting in the exhaust manifold. The resulting combustion causes the a burst of heat and pressure which in turn rapidly increases the shaft speed of the turbo.

Diagram of the OEM Mitsubishi EVO ALS



Drag style anti lag systems are one of the simplest ALS , mostly commonly used to build boost on the line just before the race begins. By setting up a 2 step rev limiter to hold the desired RPM for launching the car (2 step rev limiter is usually activated by either the clutch switch and or a desired speed)  While a 2 step rev limiter may build a small amount of boost this is not a true anti lag system however it is VERY close. The simplest and one of the most effective drag style anti lag systems is simply a 2 step rev limiter that retards the ignition timing and adjusts the fuel just before it reaches it set rev limit.  This results in the combustion cycle happening while the exhaust valves are open causing a sudden increase in egt’s as well as pressure in the exhaust manifold pre turbo, effectively spinning the turbo much faster and creating the desired boost level. The down side to this is all the extra heat and pressure puts extra stress on everything in its path, (exhaust valves, exhaust manifold, turbo, even the exhaust system post turbo) With proper tuning  the ALS can however be very reliable.

Some testing and tuning of the ALS on the Brewed S13


Rally style ALS are slightly more complicated, there are also a few different techniques used to get the desired results. I will only be touching on the secondary injection style anti lag as this has proven to work VERY well for our Brewed projects as well as 90% of WRC cars (Toyota, Subaru and Mitsubishi just to name a few). By introducing oxygen and fuel (in the proper mixture) directly into the exhaust manifold pre turbo you can produce combustion similar to the drag style ALS without moving the oxygen through the engine (the throttle plate can be closed or at a very low angle such as lifting off the throttle while cornering)  This is the perfect way to lower the amount of stress on the engine/exhaust valves when compared to the drag style ALS as well as provide instant response when reapplying the throttle after lifting. Thanks to the WRC regulations many OEM cars actually came factory with this style of ALS however they were “tuned” off from the factory for the public. Cars such as the Evolution and all all trac celica  could simply re map the ECU or use a standalone EMS and activate the OEM ALS!

WRC engine bay, always a treat!


Good visual and sound of an ALS

Please feel free to ask questions any time! We are happy to give input and advice for any project, of course if you want your car to shoot a bit of fire from time to time and keep that turbo spooled we have covered.
tuning@brewedmotorsports.com 

Monday, May 21, 2012

9 Questions with Chad Lampano, Customer and Driver


Here are Brewed Motorsports we love to hear from our customers. We pride ourselves in getting to personally know each and every driver as well as their projects.

Chad Lampano AKA (cxlumpy) on the forums is a fellow sliding enthusiast we were lucky enough to meet AND drive with down in Phoenix AZ at the “monthly” Drift and Drag events held at Fire bird international race way. We recently caught up with him to ask a few questions about what keeps him involved in the automotive scene we all love.



When did your passion for cars begin?

I guess my true passion for cars began when I was just a kid. I always played with hot wheels and would look outside the window of my school bus trying to identify cars and what made them so unique. Of course I had my eye set on exotic cars such as; Ferraris, Lamborghinis, Porsche, ect. I got into the building process when I got my first r/c car and realized that I liked to get the car sideways instead of keeping it straight.

What is your favorite type of motorsport to participate in?

Well to be honest the only motorsport I do is drifting so it has to be it. I don’t know how to ride a motorcycle or something cool like that.



Tell me about your current project or projects?

Well my current project, (not yet completely wrapped up) is my 89’ Nissan 240sx. It was the first car that I owned. I drove my car hard for almost 4 years of owning it, taking it to track events in AZ with a rebuilt SOHC KA. It did what I needed the car to do but could of always used more. I set up the suspension on my own it is pretty much fully adjustable arms with the exception of rear traction rods. As of right now I’m going through a build if you would call it that. I cut the stock front tubs out and welded some nice BIG tubs in. Changed suspension parts and shortened/relocated fuse boxes blah blah blah. My engine is going to be a redtop SR20DET with slight internal modifications. The bottom end is going to be basically stock and the head is pretty much Brian crower valvetrain. Turbo set up is a gt2871 .63ar, silkroad manifold and I’m going to make my own exhaust from the downpipe back. As for engine tuning I decided to go with AEM, picked up the AEM EMS V2 from Eric from Brewed Motorsports with all the needed goodies to go along with it.



What are your end goals for your project cars/builds?

My goal for my car is to be somewhat close to 400 WHP and torque. I want to compete but mainly just built to have fun.

What are a few of the major inspirations for your builds?

I think my main inspiration for my build is just seeing what I can do. I can honestly say nothing beats the feeling of seeing/driving what you have built from the ground up.



Besides cars what do you do for fun?

You could say I’m an avid fisherman. When I’m not working on my car you could probably find me at a lake, river, or the ocean. I like to hang out with friends and be outside.

Do you have many close friends or family that share your passion for motorsports?

I have quite a few close friends all over the west coast who I share my passion of drifting with. Mainly they are back in Arizona where I found my true passion for drifting. Recently my brother got interested in drifting but has yet to try it out for his own liking. I have friends back here in Washington who are into drifting but I can say there are a select few who that I can call my close friends. The thing with motorsports/drifting I will always make friends through this sport and will continue to be friends with them regardless if they drop the sport.


What is your dream car, project or build?

To be honest I couldn’t tell you. There are so many cars I would love to get my hands on that I couldn’t just pick one!

Where would you like to be in the world of internal combustion engines/motorsports in 3 years? Any personal goals set? 

Well if I don’t join the military I would like to be somewhere on the podium at a grassroots event series or even at formula d. My main goal everyday or at every event is to just have fun and at the end of the day go home safe and find room for improvement.


Friday, April 20, 2012

BMW E30 SR20DET swap Brewed Thailand Circuit toy


Thailand is home to a very unique “tuner” scene, with an endless supply of JDM engines and parts available every swap you can imagine happens  in this great land. 2jz powered big body VIP Benz and Bimmers, 1uz American muscle cars, SR20det Miata’s to name just a few.

Models, cars Thailand Flush Style



A dream land with secret hidden circuits tucked away in the mountains that can be privately rented out for the for less than $100 usd per day. This is a great place to be if you have a car and want to get some cheap seat time.



I quickly realized that if I am going to be living here for more than 6 months dealing with parts, builds, engines and tuning projects for customers I’m going to have to build my own car, there is simply no way around it! I rather quickly found myself scouting for a clean BMW E30 chassis, something simple, light weight, RWD and a bit classy. With such a small car the SR20DET was the obvious engine choice, readily available and easily able to put out 400-500 whp which will be more than enough for this 2200 lb go cart.

The build is only now in its infancy, much more to come… 

Just cleaning up the interior and some chassis wiring.



Still running E30 flca for now, E46 control arms cleared customs 4/20/12 after a long Thai new year celebration. E36 non M steering rack E36 tie rods inner/outer. 
OEM Nissan GT-R IC 
Sparco Prodrive seat (old school used WRC seat from Japan)



Deep dish steering wheel and BC Sports Coilovers 


Parts from America are also on the way, hopefully they make it through customs MUCH faster than the control arms.
Speed density conversion
Anti lag hardware
Bushings
Medium case e30 output shafts (currently have small diff)
Injector Dynamics 1000cc injectors Injector Dynamics Sale
Bosch 044 fuel pump AEM intank e85 340lph pump
Copper core NGK BKR7e’s
AEM smart coil (anti lag)

ID 1000cc injectors and AEM smart coil modeling before they find their new home on the SR


This will be a  basic 400 torque 400 whp set up all said and done, in a 2200 lb car it’s gonna be a good time. I will be using E85 as it  is some what common over here.  LPG  aka natural gas however is VERY cheap with gas stations everywhere. We will soon be doing some testing on a new High pressure liquid natural gas injection system. Better fuel economy and power output.
Many more updates to come.

Recently cut out the front radiator support, fabrication for some tube chassis influenced mods just around the corner.

Front Tube Chassis
















BMW Bucket seat mount



Prototype rear diffuser by Velocity Element

Early test fitment, still need to remove a good amount or rear bumper to get things working properly.







Monday, April 9, 2012

Formula D Long Beach 2012

The streets of Long Beach has been the first location for the season opener for Formula D since its inception, and the location couldn't be better to showcase the new cars and talent for 2012. The ocean air mixed with unmistakable smell of burnt rubber will never grow old and always gets the blood pumping. But enough chitchat, all we really care about is the awesomess that took place there. Enjoy!

A lil badass thats for sure!

Ross Petty's immaculately painted and very political S15. The details on this car were amazing, all of the rasta camo is actually painted on the car!

The 1200hp 2JZ swapped SC430 beast driven by Daigo Saito

Nothing too fancy, just everything needed to get the job done!

A pile of parts from D-Mac who unfortunately took himself out. The walls of Long Beach can be very destructive when a car gets sucked into one!

One clean original RHD bluebird 510

All car events wouldn't be complete without an overload of beautiful women

Another unfortunate victim of the walls:(

Just a well put together SR20 setup. Gotta give props to the guys sticking to the roots of where drifting came from. Small displacement motors with the help of a little boost!

A very clean Y34 Cima

EVO 3

Pure classic

The sticker says it all

This S13 was decked out with a ton of different sharpie drawings. The little drawing of the two lovers on the valve cover is similar to how we feel about that nice little snail sitting right next to it:)

I appreciate the attention to detail that goes into building these VIP cars. Nothing but clean lines and immaculate paint, of course dropped on the ground on bags!

George Marstanovic is going to be a force to be reckoned with this season. He qualified 15th in his first FD appearance. Unfortunately Formula D would not let him run with his wing, supposedly it was 1" to tall... He got taken out in the top 32 by Daigo Saito but put up one hell of a fight. Keep in mind that this guy is basically a privateer and built this car in his garage. 



The guy in the white is inches away from these cars as they slide by the clipping point and the wall. He doesn't flinch





All of the drivers put on one hell of a show and drove as hard as they could. There were some well fought battles but in the end Justin Pawlek and his Falken Tires Ford Mustang took the win. That's two years in a row he has won at the Streets of Long Beach. Here is what the podium looked like.

1st - Justin Pawlek
2nd - Dai Yoshihara
3rd - Daigo Saito