Showing posts with label efr. Show all posts
Showing posts with label efr. Show all posts

Tuesday, July 10, 2012

Turbo Anti Lag system aka ALS


Anti lag has become a great option for eliminating turbo lag on any turbocharged car in all forms of motorsports. We here at Brewed Motorsports uses ALS in every last one of our  turbocharged engines. Drag racer applications use anti lag to make power when they launch the car, rally cars use another form of anti lag to keep the turbo spooled while lifting off the throttle and now even drift cars are using a “rally style” anti lag option.  Most aftermarket ECU’s as well as factory ECU tuning options are now available with a simple drag style anti lag.




Anti lag systems work by creating heat and pressure in the exhaust system pre turbo. This can be accomplished in few different ways but is most commonly do to air and fuel igniting in the exhaust manifold. The resulting combustion causes the a burst of heat and pressure which in turn rapidly increases the shaft speed of the turbo.

Diagram of the OEM Mitsubishi EVO ALS



Drag style anti lag systems are one of the simplest ALS , mostly commonly used to build boost on the line just before the race begins. By setting up a 2 step rev limiter to hold the desired RPM for launching the car (2 step rev limiter is usually activated by either the clutch switch and or a desired speed)  While a 2 step rev limiter may build a small amount of boost this is not a true anti lag system however it is VERY close. The simplest and one of the most effective drag style anti lag systems is simply a 2 step rev limiter that retards the ignition timing and adjusts the fuel just before it reaches it set rev limit.  This results in the combustion cycle happening while the exhaust valves are open causing a sudden increase in egt’s as well as pressure in the exhaust manifold pre turbo, effectively spinning the turbo much faster and creating the desired boost level. The down side to this is all the extra heat and pressure puts extra stress on everything in its path, (exhaust valves, exhaust manifold, turbo, even the exhaust system post turbo) With proper tuning  the ALS can however be very reliable.

Some testing and tuning of the ALS on the Brewed S13


Rally style ALS are slightly more complicated, there are also a few different techniques used to get the desired results. I will only be touching on the secondary injection style anti lag as this has proven to work VERY well for our Brewed projects as well as 90% of WRC cars (Toyota, Subaru and Mitsubishi just to name a few). By introducing oxygen and fuel (in the proper mixture) directly into the exhaust manifold pre turbo you can produce combustion similar to the drag style ALS without moving the oxygen through the engine (the throttle plate can be closed or at a very low angle such as lifting off the throttle while cornering)  This is the perfect way to lower the amount of stress on the engine/exhaust valves when compared to the drag style ALS as well as provide instant response when reapplying the throttle after lifting. Thanks to the WRC regulations many OEM cars actually came factory with this style of ALS however they were “tuned” off from the factory for the public. Cars such as the Evolution and all all trac celica  could simply re map the ECU or use a standalone EMS and activate the OEM ALS!

WRC engine bay, always a treat!


Good visual and sound of an ALS

Please feel free to ask questions any time! We are happy to give input and advice for any project, of course if you want your car to shoot a bit of fire from time to time and keep that turbo spooled we have covered.
tuning@brewedmotorsports.com 

Monday, September 12, 2011

2000 miles in a drift car! KA24E-T, AEM EMS, Enkei RPF01

Well the summer in Montana has come and is quickly on its way out. Although we will be back to enjoy the winter it was time to get the Nissan 240sx KA24-T drift car down to a suitable environment in order to keep doing what it was built to do. The trip south began the beginning of September. The goal was to make it to Seattle, WA and then drive down the coast on Hwy 101, enjoying the sights and some spirited driving on all of the twisty roads. There isn't much to say besides the fact that I had a perma-smile on my face the whole time and I'm sure put a smile on those faces whom I passed! Be advised that driving a car 2000 miles  Below are some of the highlight pictures from the trek.

http://brewedmotorsports.com/site/store.html

Space Needle, Seattle, WA

Cannon Beach, OR

Camping along the way on the Oregon coast.



Sand Dunes, Oregon Coast

Golden Gate Bridge, San Francisco, CA

and the final destination Hollywood, CA


Monday, July 4, 2011

Brewed Motorsports S13 KA-T drift car Borg Warner EFR turbo testing and tuning


The modern turbocharger has come a long way in the last 10 years, with new lighter and stronger materials becoming available the performance and efficiency of turbochargers has vastly increased. Materials such as Titanium used in turbine wheels and forged Billet CC’d Aluminum used in the compressor wheels are now becoming the standard. 


At Brewed Motorsports we decided to use our S13 track car to do some testing on one of the hot new Borg Warner EFR turbos, the EFR 6258 to be exact. The new Borg Warner EFR series turbos have taken a large step above and beyond all the competitors.


The EFR turbo charger series utilizes titanium-aluminide turbine wheels. These state of the art turbine wheels are half the weight of the typical inconel turbine wheel found in 99% of all other turbo chargers. The reduction in weight or rotating mass vastly improves low-end response and spool time creating higher boost levels at lower engine speeds greatly reducing lag. The renovation does not stop there, the compressor wheel is forged milled aluminum creating an extremely light and strong CC’d compressor wheel.  Of course Borg Warner’s Extended Tip Technology has also been implemented on the EFR series turbo chargers increasing compressor efficiency even more.  Borg Warner does not stop at the wheels either, the internals have also been redesigned for un matched performance and durability. Dual Row Ceramic Ball bearing w/ M50 races and metal bearing cage can be found at the heart of every EFR turbo. This ensures thousands upon thousands of boosted miles for your project. For those serious racers using anti lag systems these bearings will not fail under the extreme heat and pressure seen in both drag and rally style anti lag systems. 


We decided to use our KA24 powered S13 to do some testing on the Borg Warner EFR 6258. Thanks to the custom Full Race turbo manifold we were easily able to switch out the old worn out Garrett GT turbo for the new EFR 6258.  A simple mod to the downpipe to accept the 3” V band found on the EFR and we were ready for some tuning and then headed to the track for real world testing!
Check out short video for the EFR transformation and quick preparation for the track. Of course stay tuned for our full review as well as a new videos from Fire Bird Race way drifting with the new EFR turbo.


Check out the full line of EFR series turbo chargers. 

Thursday, May 26, 2011

Brewed Motorsports Blog

Brewed Motorsports is now proudly offering a public blog. We will be offering insight into everything from Brewed projects, new technology, new products/reviews to updates and breaking news from the most popular racing series.  By focusing our blog on providing valuable information as well as keeping things interesting with plenty of pictures, video and related links we promise that every visit you make to our blog or web site will keep you coming back for more.


Please take a moment to check out a few of our most popular pages.

You can also find us on Face Book Brewed Motorsports Face Book page and You Tube Brewed Motorsports You Tube Channel

Most importantly everyone here at Brewed wants to hear from you. What would you like to read about, learn about or simply watch some videos on? We strive to implement your feedback into everything we do. We are not the average tuning company and this is not an average blog just for reading. This is a place for everyone to learn, discuss and make requests for the information you want. Brewed wants you the reader to be in control.